SMD Rework Station

Rework (or re-work) is the term for the refinishing operation or repair of an electronic printed circuit board (PCB) assembly, usually involving desoldering and re-soldering of surface-mounted electronic components (SMD). Mass processing techniques are not applicable to single device repair or replacement, and specialized manual techniques by expert personnel using appropriate equipment are required to replace defective components; area array packages such as ball grid array (BGA) devices particularly require expertise and appropriate tools. A hot air gun or hot air station is used to heat devices and melt solder, and specialized tools are used to pick up and position often tiny components.

The SMD rework Station involve several components, which must be worked on one by one without damage to surrounding parts or the PCB itself. All parts not being worked on are protected from heat and damage. Thermal stress on the electronic assembly is kept as low as possible to prevent unnecessary contractions of the board which might cause immediate or future damage.

In the 21st century, almost all soldering is carried out with lead-free solder, both on manufactured assemblies and in rework, to avoid the health and environmental hazards of lead. Where this precaution is not necessary, tin-lead solder melts at a lower temperature and is easier to work with.

Mask and spheres for rebelling and working of SMD

Heating a single SMD with a hot-air gun to melt all solder joints between it and the PCB is usually the first step, followed by removing the SMD while the solder is molten. The pad array on the conductor board should then be cleaned of old solder. It is quite easy to remove these residues by heating them to melting temperature. A soldering iron or hot air gun can be used with desoldering braid.

The precise placement of the new unit onto the prepared pad array requires skillful use of a highly accurate vision-alignment system with high resolution and magnification. The smaller the pitch and size of the components, the more precise working must be.

Finally, the newly placed SMD is soldered onto the board. Reliable solder joints are facilitated by use of a solder profile which preheats the board, heats all the connections between the unit and the PCB to the melting temperature of the solder used, then properly cools them.

High quality demands or specific designs of SMDs require the precise application of solder paste before positioning and soldering the unit. The surface tension of the molten solder, which is on the board's solder pads, tends to pull the device into precise alignment with the pads if not initially positioned totally correctly. Our () SMD Rework Station is of finest quality with unmatched features and quality to dominate the industry.

No Clean Flux

Soldering with no-clean flux is a viable alternative for eliminating the laborious post solder cleaning using costly and polluting CFC solvent cleaning.

To eliminate cleaning, the flux and soldering process must:

a) Bind effectively to make sound solder joints
b) Leave minimal amount of residue after soldering
c) Have left over residue which is translucent, aesthetically acceptable and non-tacky that will not interfere in any in-circuit testing, automated pin testing or bed-of-nails testing.
d) Have left over residue that will not react with the circuit or components and will stay inert and not be      influenced by changes in temperature, humidity or fluctuations in voltage.
e) Be economic and practically feasible.

We offer specially formulated no-clean fluxes that meet the above conditions, and are suitable for a variety of applications.

No Clean Flux are low solid (less than 5%) fluxes, specially developed for SMDs and mixed technology soldering. They are completely non-halide, show outstanding solderability on all types of board including SMDs, give excellent wetting on surface mounted components, and leave no visible flux residue after soldering. Often no further cleaning is required, but if very high ionic cleanliness is needed, the residue can be removed by solvent or saponification cleaning. These fluxes are J-STD-004 compliant.
No-clean fluxes with solid content less than 3% are also available for use in foam flux operations as well as application by dipping, brushing or spraying.

Those with solid content less than 2.2% have been developed to meet industry's need for high speed automation and high reliability. The small amount of residue is non-corrosive (meets IPC and J STD requirements) and tack free (meets Bell Core specification).

We also have a low solid-2%- flux, that is halide free, no-resin, no rosin flux, for soldering through hole, mixed technology, surface mount and solar panel assemblies. It can be applied by spray, dip and foam equipment. It meets ANSI / IPC SF-818 Assembly Class 3, SIR requirements.

Voc Free Flux

In an effort to reduce volatile organic compound (VOC) emissions within our environment, policymakers have encouraged and/or mandated that electronics manufacturers change from alcohol-based VOC containing fluxes to water-based VOC-free flux alternatives. As a result, the use of VOC-free fluxes is growing throughout North America, Asia and Europe.

The VOC free flux in the soldering process and their impact on testing is high and product reliability is among best. These factors include; the effect of varying types of acids used in flux formulations and their impact on Ion Chromatography (IC) and Surface Insulation Resistivity (SIR) test results and weak organic acids (WOA) solubility and their influence on the electrical integrity of assemblies. This paper shall provide valuable insight into the outcome of acid-solvent interactions.

The transition to the  VOC-free flux from alcohol-based fluxes can be a challenge and may require several changes in the assembly process. Compounding these challenges is the increased use of lead-free alloys with the looming expiration of the RoHS exemptions. Additional pressure has been placed on solder flux manufacturers to meet the newer, more restrictive ionic test requirements and updated SIR test criteria. AIM Product Development Group's study consisted of using several organic acids, each individually incorporated into both a generic VOC-free and a generic alcohol flux base. 

Half the test boards were sent out for IC testing per IPC-TM-650 2.3.28 to determine the level of WOA. The other half were sent for SIR testing per IPC 2.6.3.7. The fluxes were also run on a wetting balance to determine solderability differences. The test results of the alcohol-based fluxes were not included in this study.

The successful implementation of VOC-free flux technology requires some process modification for most of the existing wave soldering equipment. An increased air flow across the circuit boards is needed to drive off most of the water present in VOC-free fluxes. The purpose of this paper has been to present a modification that can be installed onto existing equipment to help drive off the excess water. The suggested network of tubing is easy to assemble and easy to retrofit onto existing equipment.

The VOC-free flux is of highest industry standards while maintaining a perfect price range is what all the  is dedicated about.

ELECTRIC SCREW DRIVER

Electric screwdrivers or her spouse who rivals are one of the most into the market for many different types of work. Electric screwdrivers are use on all industrial and technological manufacturing and repairing. Electric screwdrivers serve different purposes and always been proven to be highly handy.

An Electricscrew driver is a tool, manual or powered, for screwing and unscrewing (inserting and removing) screws. A typical simple Electric screwdriver has a handle and a shaft, ending in a tip the user puts into the screw head before turning the handle. The shaft is usually made of tough steel to resist bending or twisting. The tip may be hardened to resist wear, treated with a dark tip coating for improved visual contrast between tip and screw—or ridged or treated for additional 'grip'. Handles are typically wood, metal, or plastic and usually hexagonal, square, or oval in cross-section to improve grip and prevent the tool from rolling when set down. Some manual Electric screwdrivers have interchangeable tips that fit into a socket on the end of the shaft and are held in mechanically or magnetically. These often have a hollow handle that contains various types and sizes of tips, and a reversible ratchet action that allows multiple full turns without repositioning the tip or the user's hand.

An Electric screwdriver is classified by its tip, which is shaped to fit the driving surfaces—slots, grooves, recesses, etc.—on the corresponding screw head. Proper use requires that the Electric screwdrivers’ tip engage the head of a screw of the same size and type designation as the Electric screwdrivers tip. Electric screwdrivers tips are available in a wide variety of types and sizes (List of screw drives). The two most common are the simple 'blade'-type for slotted screws, and Phillips, generically called "cross-recess".

A wide variety of power Electric screwdrivers range from a simple 'stick'-type with batteries, a motor, and a tip holder all inline, to powerful "pistol" type VSR (variable-speed reversible) cordless drills that also function as Electric screwdrivers. This is particularly useful as drilling a pilot hole before driving a screw is a common operation. Special combination drill-driver bits and adapters let an operator rapidly alternate between the two. Variations include impact drivers, which provide two types of 'hammering' force for improved performance in certain situations, and "right-angle" drivers for use in tight spaces. Many options and enhancements, such as built-in bubble levels, high/low gear selection, magnetic screw holders, adjustable-torque clutches, keyless chucks, 'gyroscopic' control, etc., are available.

We manufactures high quality and reliable electric and power Electric screwdrivers for consumers worldwide and across nations and serve them with highest quality and sustainable Electric screwdrivers and products to cater the best.

Pneumatic Screw Driver

PneumaticScrew drivers

Industrial screwdrivers and screw feeders are automated tools that are used to turn screws while providing close control of screw torque.

Pneumatic devices use compressed air and are suitable for low-torque applications such as woodworking or sheet metal repair.

Electric devices use AC or DC power and are designed for applications that require higher levels of torque.

Actuation Methods

For both types of our industrial screwdrivers, actuation methods include buttons, triggers, levers, and press-down heads or bits.

Screwdriver Motion

Screwdrivers with both forward and reverse motions are commonly available. Clutches use continuous or discontinuous drives.

Industrial screwdrivers that use continuous drive clutches deliver power continuously and without interruptions. These devices are usually gear-driven and include both external torque control and an automatic shut-off function.

Industrial screwdrivers with discontinuous drive clutches deliver power in short bursts, but do not provide torque between bursts. Some devices generate torque with a small chamber of oil. Others generate torque by pounding small, internal metal hammers against an anvil.

Specifications

Industrial screwdrivers vary in terms of head styles, drive types, and mounting styles.

Head Styles

1.     In-line devices rotate concentrically with the drive.

2.     Offset devices follow an axis of rotation that is parallel, but offset to the drive axis.

3.     Right-angle screwdrivers rotate perpendicularly to the drive axis.

4.     Flat-bladed screwdrivers are designed to tighten screws with slotted heads.

5.     Cross-head or Phillips screwdrivers use X-shaped bits are designed to ride out or came out under strain to prevent over-tightening.

6.     Fixed size drives are designed to accept one-size drives.
Adjustable size drives have an adjustable mouth for different sized drives.

Mounting Options

Some industrial screwdrivers are designed for mounting in a fixed position. Others, such as cylindrical and pistol grip models, are handheld and portable.

Features

1.     Industrial screwdrivers provide many ergonomic and safety features that are also designed to improve productivity and reliability.

2.     Small chamber of oil is designed to absorb “kicks” to the operator while reducing cam outputs and possible damage to the repaired product.

3.     Devices with an automatic shutoff feature also provide controlled levels of speed and torque.

4.     Low-voltage industrial screwdrivers are commonly available.

5.     A magnetic head can be included for picking up screws made of materials such as iron.

6.     A vacuum pump can be included for picking up screws made of nonmagnetic materials such as stainless steel and plastic.

7.     Automatic feeds present the screw to the driver head.

8.     Integral transducers are used to provide torque feedback. Hardware extensions are used to lengthen bits.

9.     Soft stop, a mode in which tightening softens as screws approach final torque, is another important feature to consider.

Standards

Industrial screwdrivers must adhere to certain standards and specifications to ensure proper design and functionality. 

1.     UL 7700-2-2: Portable pneumatic tools and particular requirements for screwdrivers, ratchets and impacts wrenches.

2.     BS EN 60745-2-2: Hand-held motor-operated electric tools and particular requirements for screwdrivers and impact wrenches.

The products are proven to be of high quality and reliable across industry standards and always had been appraised by its users.

Digital Screw Driver

Digital screw drivers or her spouse who rivals are one of the most into the market for many different types of work. Digital screwdrivers are use on all industrial and technological manufacturing and repairing. Digital screwdrivers serve different purposes and always been proven to be highly handy.

A Digital screw driver is a tool, manual or powered, for screwing and unscrewing (inserting and removing) screws. A typical simple Digital screwdriver has a handle and a shaft, ending in a tip the user puts into the screw head before turning the handle. The shaft is usually made of tough steel to resist bending or twisting. The tip may be hardened to resist wear, treated with a dark tip coating for improved visual contrast between tip and screw—or ridged or treated for additional 'grip'. Handles are typically wood, metal, or plastic and usually hexagonal, square, or oval in cross-section to improve grip and prevent the tool from rolling when set down. Some manual Digital screwdrivers have interchangeable tips that fit into a socket on the end of the shaft and are held in mechanically or magnetically. These often have a hollow handle that contains various types and sizes of tips, and a reversible ratchet action that allows multiple full turns without repositioning the tip or the user's hand.

A Digital screw driver is classified by its tip, which is shaped to fit the driving surfaces—slots, grooves, recesses, etc.—on the corresponding screw head. Proper use requires that the Digital screwdrivers’ tip engage the head of a screw of the same size and type designation as the Digital screwdrivers tip. Digital screwdrivers tips are available in a wide variety of types and sizes (List of screw drives). The two most common are the simple 'blade'-type for slotted screws, and Phillips, generically called "cross-recess".

A wide variety of power Digital screwdrivers range from a simple 'stick'-type with batteries, a motor, and a tip holder all inline, to powerful "pistol" type VSR (variable-speed reversible) cordless drills that also function as Digital screwdrivers. This is particularly useful as drilling a pilot hole before driving a screw is a common operation. Special combination drill-driver bits and adapters let an operator rapidly alternate between the two. Variations include impact drivers, which provide two types of 'hammering' force for improved performance in certain situations, and "right-angle" drivers for use in tight spaces. Many options and enhancements, such as built-in bubble levels, high/low gear selection, magnetic screw holders, adjustable-torque clutches, keyless chucks, 'gyroscopic' control, etc., are available.

manufactures high quality and reliable Digital and power Digital screwdrivers for consumers worldwide and across nations and serve them with highest quality and sustainable Digital screwdrivers and products to cater the best.

Torque Meter

A torque sensor, torque transducer or torque meter is a device for measuring and recording the torque on a rotating system, such as an engine, crankshaft, gearbox, transmission, rotor, a bicycle crank or cap torque tester. Static torque is relatively easy to measure. Dynamic torque, on the other hand, is not easy to measure, since it generally requires the transfer of some effect (electric, hydraulic or magnetic) from the shaft being measured to a static system.

One way to achieve this is to condition the shaft or a member attached to the shaft with a series of permanent magnetic domains. The magnetic characteristics of these domains will vary according to the applied torque, and thus can be measured using non-contact sensors. Such magnetoelastic torque sensors are generally used for in-vehicle applications on racecars, automobiles, aircraft, and hovercraft.

Commonly, torque sensors or torque transducers use strain gauges applied to a rotating shaft or axle. With this method, a means to power the strain gauge bridge is necessary, as well as a means to receive the signal from the rotating shaft. This can be accomplished using slip rings, wireless telemetry, or rotary transformers. Newer types of torque transducers add conditioning electronics and an A/D converter to the rotating shaft. Stator electronics then read the digital signals and convert those signals to a high-level analogue output signal, such as +/-10VDC.

Development and Innovation

A more recent development is the use of SAW devices attached to the shaft and remotely interrogated. The strain on these tiny devices as the shaft flexes can be read remotely and output without the need for attached electronics on the shaft. The probable first use in volume will be in the automotive field as, of May 2009, Schott announced it has a SAW sensor package viable for in-vehicle uses.

Another way to measure torque is by way of twist angle measurement or phase shift measurement, whereby the angle of twist resulting from applied torque is measured by using two angular position sensors and measuring the phase angle between them. This technique is used in the Allison T56 turboprop engine.

If the mechanical system involves a right-angle gearbox, then the axial reaction force experienced by the inputting shaft/pinion can be related to the torque experienced by the output shaft(s). The axial input stress must first be calibrated against the output torque. The input stress can be easily measured via strain gauge measurement of the input pinion bearing housing. The output torque is easily measured using a static torque meter.

The Torque Meter is a reliable tool to solve some big challenges and issues of manufacturers and other professionals so they can focus more and worry less

Epoxy Dispenser

When it comes to epoxy dispensing your vendor system must offer the ultimate flexible platform for demanding environments. The epoxy dispenser should meet the highest standards of reliability and dependability and ideally be recognized by the market as the industry standard. The epoxy dispenser’s platform must be configurable with a history of an installed base in advanced packaging across a wide range of market segments, such as aerospace & defense, opto electronics, life and health sciences, automotive, lighting, and communications.

The most appropriate epoxy dispenser system should deliver key commercial results for your business:

Increase capacity at lower cost – Separating the dispensing process step from the placement operation translates into lower costs by leveraging both machine types for what they do best.

Less Labor Cost – Automatic needle cleaning, automatic calibration routines mean less operator intervention and higher productivity with your epoxy dispenser.

Lower Cost of Ownership – Commonality with placement machines means lower spare parts cost, lower parts inventory, lower training costs.

Higher Yields – High precision, automated process control functions, proven pump technology all come together to ensure maximum yields, which in turn translates into a lower cost per part.

Flexibility – Handle whatever comes your way with the ability to use the right pump for the right application with your epoxy dispenser.

To deliver these results, your epoxy dispenser system will have the following advanced functionality:

Epoxy Dispenser Key Functionality

Dispense Pump Technologies – In addition to rotary style positive displacement pumps, the epoxy dispenser should have the option to select jetting, stamping and time/pressure pumps including fully digital enhanced time/pressure with an integrated Engineering controller.

Real Time Video Provides Process Monitoring for Dispense and Assembly – Real time video is essential to monitor the dispense and assembly process on an Epoxy Dispenser system. This is an excellent tool for process development providing the engineer with a unique view of the assembly process. Improvements in available LED lighting, camera form factors, and resolution as well as monitors means the quality of the image displayed is excellent. For advanced manufacturing and particularly those configured to view their “unmanned factory” remotely enjoy the benefits.

Image Storage for Verification and Traceability 

This option allows the operator to select and store images for each dispense and placement in an epoxy dispenser program.

In summary, the epoxy dispenser system you choose must have the capabilities to solve these problems:

1.     Handling of small and fragile compound semiconductors (CS) components requires attention to placement forces and orientation.

2.     Components must frequently be placed in cavities, translating into a need to image and process components in multiple planes.

3.     Components with air bridges and other “no touch zones” require non-conventional pickup.

4.     Components are typically not symmetrical and orientation must regularly be determined using top-side features prior to placement.

5.     A robust epoxy dispenser platform is required to allow for variations in materials and process.

Specifically, we believe our epoxy dispenser system has the capabilities to match these requirements.

Epoxy Dispenser Solution – 

The (brand name) Epoxy Dispenser is a controlled platform.  The epoxy dispenser has a Rotary Style Positive Displacement Pump with a new higher resolution motor. This means the has even better performance. The (brand name) offers a wide variety of application specific pump technologies including a rotary positive displacement auger pump for precise, continuous dispense of small dots, lines, arcs and areas. The system allows for quick change-over from dispensing conductive epoxy to dam and fill and underfill materials. The epoxy dispenser’s advanced vision system combined with programmable tri-color lighting assures accurate fiducial registration for precise placement of dispensed patterns. Laser height sensing maintains critical dispense heights. The epoxy dispenser features two dispenses heads. These heads can be used for two dispense pumps, one dispenses pump and one stamping head. Automatic tip calibration, tip cleaning, and purge stations make setup quick and easy. The epoxy dispenser is frequently selected based upon the ease of programming.

Desoldering Wick

Usage of Desoldering Wick range from very minute straight-forward jobs to heavy-duty applications. Based on the requirement and application, different Wick are available, varying in power consumption, temperature range, microcontroller (MCU) based control and other features.

Contact Desoldering Wick are the most common and popular kind of Desoldering Wick. These have a built-in power supply unit, which, in most cases, ensures the galvanic separation between the power circuit and the heating element. Voltage on the heating element can be adjusted using the power supply unit and the heating temperature can be changed accordingly.

Hot-air Desoldering Wick are optimum for professionals and hobbyists because these can be used for preheating components before removing or can be used to reflow SMT components such as dual inline packaging (DIP), small outline integrated circuits (SOICs), quad flat packages (QFPes) and other ICs.

Desoldering and Desoldering Wick are a must have for all electronics professionals. Nowadays, all Wick are electrostatic discharge (ESD) safe, Restriction of Hazardous Substances (RoHS) compliant and digital in nature, the new-age Desoldering station offers digital display, digital calibration and password lock functions at a very competitive price. One of the recent developments is the induction heating-based hybrid Desoldering station. These Wick use the benefits of both technologies, IR heating technology and convection, to bring out the best in Desoldering.

Features of (brand name) Desoldering Wick

Lead-free Desoldering Wick are another category that is used to wire lead-free printed circuit boards (PCBs). These usually make use of lead-free solders and are not necessarily expensive. With many developed nations making regulations favoring lead-free Desoldering, these Wick could come in handy for future applications. Lead-free Desoldering Wick are specially designed for working with lead-free solders, which offer good reliability and good solderability.

Although, lead-free Wick have their own share of cons such as requirement of extra heat to melt lead-free solder, which, in turn, affects the tip of the Desoldering iron. Most of the reputed manufacturers educate their buyers on ideal usage of lead-free Desoldering Wick, which helps them maintain and extend the life of Desoldering tips.

Additional perks (brand name)

Desoldering Wick are also packaged with different kinds of heaters. Ceramic heaters, induction coil heaters and combination of heater, sensor and Desoldering tip integrated into one tool are some other variations in Desoldering Wick.

Hot-air rework and Desoldering Wick are generally used for removing components from PCBs and re-Desoldering new ones. While rework Wick are ideal for simple jobs, Desoldering Wick are mostly used for demanding reworks on PCB boards and are comparatively less expensive.

Hot-air Wick are coming with built-in turbines for easy repair applications and heating processes such as shrinking. Brushless turbine is incorporated for ideal hot air flow such that hot air temperature is controlled electronically. Benchtop Desoldering or rework Wick have the most accurate temperature controls, best thermal recovery and additional features like programmable timing. Desoldering Wick come with (XX) Technology Desoldering iron tips. These low-mass tips provide effective heat transfer via its silver core.

Soldering Pots

Usage of Soldering Pots range from very minute straight-forward jobs to heavy-duty applications. Based on the requirement and application, different Pots are available, varying in power consumption, temperature range, microcontroller (MCU) based control and other features.

Contact Soldering Pots are the most common and popular kind of Soldering Pots. These have a built-in power supply unit, which, in most cases, ensures the galvanic separation between the power circuit and the heating element. Voltage on the heating element can be adjusted using the power supply unit and the heating temperature can be changed accordingly.

Additional perks

Soldering Pots are also packaged with different kinds of heaters. Ceramic heaters, induction coil heaters and combination of heater, sensor and Desoldering tip integrated into one tool are some other variations in Soldering Pots.

Hot-air rework and Soldering Pots are generally used for removing components from PCBs and re-Desoldering new ones. While rework Pots are ideal for simple jobs, Soldering Pots are mostly used for demanding reworks on PCB boards and are comparatively less expensive.

Hot-air Pots are coming with built-in turbines for easy repair applications and heating processes such as shrinking. Brushless turbine is incorporated for ideal hot air flow such that hot air temperature is controlled electronically. Benchtop Desoldering or rework Pots have the most accurate temperature controls, best thermal recovery and additional features like programmable timing. Soldering Pots come with (XX) Technology Desoldering iron tips. These low-mass tips provide effective heat transfer via its silver core.

Hot-air Solder  Pots are optimum for professionals and hobbyists because these can be used for preheating components before removing or can be used to reflow SMT components such as dual inline packaging (DIP), small outline integrated circuits (SOICs), quad flat packages (QFPes) and other ICs.

Desoldering and Soldering Pots are a must have for all electronics professionals. Nowadays, all Pots are electrostatic discharge (ESD) safe, Restriction of Hazardous Substances (RoHS) compliant and digital in nature, the new-age Desoldering station offers digital display, digital calibration and password lock functions at a very competitive price. One of the recent developments is the induction heating-based hybrid Desoldering station. These Pots use the benefits of both technologies, IR heating technology and convection, to bring out the best in Desoldering.

Features of  Soldering Pots

Lead-free Soldering Pots are another category that is used to wire lead-free printed circuit boards (PCBs). These usually make use of lead-free solders and are not necessarily expensive. With many developed nations making regulations favoring lead-free Desoldering, these Pots could come in handy for future applications. Lead-free Soldering Pots are specially designed for working with lead-free solders, which offer good reliability and good solderability.

Although, lead-free Pots have their own share of cons such as requirement of extra heat to melt lead-free solder, which, in turn, affects the tip of the Desoldering iron. Most of the reputed manufacturers educate their buyers on ideal usage of lead-free Soldering Pots, which helps them maintain and extend the life of Desoldering tips.

Ion Bars

Remote controlled ionizing bar that quickly eliminates static charge

The ionizing bar is an effective tool to eliminate static in the electronics, plastics, chemicals, printing, tex-tile, optical and other industries. Utilizing AC Square Wave Technology, the ion bar delivers uniform streams of ionized air that quickly eliminates static charge.

The ionizing bar features a unique aerodynamic design that ionizes a local area without disruption laminar flow. The versatile bar can be adjusted for the optimal performance in a range of application with a simple remote control.
Available in different lengths

AC Square Wave Technology – AC stability with DC control

AC Square Wave ionization technology uses bipolar emitters which provide both positive and negative ions. This results in less stress on the emitter points, compared with Pulsed DC ion bar. Pulsed AC emitter points last longer and stay cleaner and provide more uniform ionization.

AC Square Wave ion bars are also more effective than traditional AC ionizers which are fixed at 60Hz and useful only in close target proximity or when combined with significant air-flow.

Benefits of the ionizing bar

AC Square Wave ion bars are also more effective than traditional AC ionizers which are fixed at 60Hz and useful only in close target proximity or when combined with significant air-flow.

The bars offer duty cycle control to provide optimal ion balance and decay times in a wide variety of conditions. The bars allow polarity switching frequency (pulse width) control for optimizing balance and decay times in many environments. Longer switching frequencies allow the ionizer to be useful in low airflow conditions or when moving ions, a longer distance.

Pulsed DC bars require frequent maintenance, cleaning. Positive points deform quickly, affecting balance. Negative points collect micro-debris that must be frequently cleaned to assure performance.

Mounting

The Ion bars comes with simple to use E-Z mount clips that slide into grooves on the body of the ionizer. Use screws to secure the E-Z mount to the desired location.

Maintenance Friendly Ionizer

The Ion bars features patented molded emitter points that are easy to replace and service. The emitter point is enclosed in a plastic mold with threads that easily screws into the bar.

Verification and Calibration:

The ionizer comes factory calibrated and with a calibration certificate.  Ionizer performance can be tested and verified with a charge plate monitor. Important tests to perform are positive and negative decay times and ion balance. It is recommended to test ionizer performance at least 1 per year.